We work closely with our athletics partners Tarkett/Beynon Sports, world-leading manufacturers of track and field surfaces, constructing porous, sandwich and full polyurethane track systems.
Whether you’re looking for an 8-lane polymeric athletics track to UK Athletics Licence Level 2 Competition Grade complete with field athletics, or a 4-lane running track for school sports, we work with you based on your needs, limitations and requirements.
Our all-encompassing in-house departments across design and planning, construction, civil engineering and maintenance allow us to deliver at every stage of the sports construction process.
1. Design and planning
The initial stage of the process is developing and finalising the design of your athletics track, prior to obtaining planning permission. Once planning permission is granted, technical drawings and specifications are created ready for construction.
2. Environmental considerations
Environmental mitigation is becoming a top priority for many organisations and governing bodies. We can incorporate various measures into the design, such as the management of water run-off and drainage.
3. Health and safety
A thorough plan should be in place to ensure a safe construction site, employing the latest best practice to meet all legislative requirements for running track construction.
Groundworks are undertaken to prepare the land and provide that all important foundation for the new track. This will follow the necessary surveys, reports and designs approved in the design and planning stage and includes work such as earth excavation and stripping topsoil.
The design of drainage will differ depending on whether the surface of the running track being constructed is porous or non-porous. Appropriate drainage systems will be implemented to support the chosen track type and ensure that poor weather won’t compromise performance.
6. Sub-base and base
As with the drainage system, the design and materials used in any sub-base or base will depend on the type of track being constructed, for example a porous polyurethane track will generally be laid over a rubber granule base, supported by a a porous aggregate sub-base.
7. Shock absorbancy layer (if applicable)
Whilst many running track surfaces have inherent shock absorbency in the materials used, sandwich tracks utilise an additional EPDM layer, which provides enhanced shock absorbency and life span when compared to porous systems.
8. Athletics track surface
There are variety of surfaces to choose from, such as a porous track system, sandwich track system or full polyurethane system. We can advise which is best suited to you based on the level of use, competition and cost.
9. Ancillary equipment
Ancillary equipment includes items like hurdles, hammer and discuss netting, as well as the construction of fencing, floodlighting, spectator areas and pavilions.
Porous running track systems are the most common synthetic track surfaces in the UK. The system comprises of an SBR granular rubber base layer, with a coloured EPDM textured spray applied to the wearing course layer. Durable and economical, it’s understandable why this is the most popular athletics track type and is widely used for recreational and competitive use on a community level – perfect for schools, universities and clubs.
As the name suggests, these tracks are designed so that water will flow through the surface into the drainage system, while allowing moisture to escape.
Sandwich running tracks are non-porous systems that combine elements of both porous tracks and Full PU ‘solid’ track systems, delivering the durability and performance closer to the latter, at a lower cost base.
An EPDM granulate is cast over the SBR rubber granular base, prior to the application of a polyurethane top coating, delivering enhanced shock absorbency and life span when compared to a porous track system.
Sandwich track systems are suitable for international athletics and higher hours of use than non-porous systems, so are perfect for high-level training and competition in clubs and stadia.
Solid PU systems are designed for high level competition, high intensity use facilities to Olympic standard. The base layer consists of a polyurethane elastomer flood coat with cast rubber granulate. A further flood layer of polyurethane with EPDM rubber granulate is then applied to the initial layer to complete the system.
Whilst more costly than sandwich and porous track systems, the benefit of solid tracks is that they provide optimum durability and elasticity, requiring less maintenance, weathering heavy spike use and delivering performance required and expected of elite athletics tracks.
Both sandwich track and full polyurethane systems are non-porous athletics tracks, meaning that the water does not penetrate the track and is instead removed by gravitational flow and slope through to the surface drain system. It’s crucial to the performance of these tracks that both the design and installation is correct with appropriate drainage and base aggregate to remove water from above and below the surface.
The most common problems found on athletics track stem from excessive wear and user damage, though vandalism, poor repairs or a poor initial installation can demand more comprehensive maintenance.
A track maintenance programs should be implemented based on the surface type, location and hours of use. Failure to maintain an athletics track properly can lead to cracks, separation, delamination, surface bubbling and separation – all of which can become major safety hazards for those using the facilities.
Moss and plant growth can also be a common issue with porous tracks, so it’s important that these are treated regularly to prevent growth.
Our dedicated maintenance division work with over 600 sites nationwide and can create a bespoke maintenance program for your surface, carrying out expert repairs when required.